Carton packing system

Our integrated Carton packing system supports two types of carton boards: one-piece carton board and prefabricated carton board, providing flexible packaging solutions for your filled products. When using one-piece carton boards, the Carton packing system is equipped with built-in folding mechanisms to fold the board precisely, automatically place filled bottles into the carton, and apply glue for secure sealing—streamlining the entire packaging process.
For prefabricated carton boards, the Carton packing system is configured with matching auxiliary equipment, including a carton opening machine, a cartoning machine, and a carton sealing machine. This tailored Carton packing system ensures smooth carton opening, efficient product loading, and tight sealing, adapting to high-volume and standardized packaging demands.
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Carton packing system:

There are two types of cartons: one-piece cardboard and prefabricated cardboard. Please look at the following pictures. For one-piece cardboard, a machine is required to fold the cardboard, put the bottles into the carton, and then apply glue. For prefabricated cardboard, a carton opening machine, a cartoning machine, and a carton sealing machine are needed. Which type of carton do you have?

If your carton is prefabricated cardboard, you need to select the following machines.

Products Description
Automatic carton case box packing machines
For the carton packing design, there are so many options below, please tell me your requirements, we can customize the suitable carton packing machine for your needs:
1, Automatic carton case box packing line;
2, Automatic case erector;
3, Gripper type automatic bottle/can packer in carton;
4, Drop down type automatic bottle/can packer in carton;
5, Semi-auto Side Driving Bottom-top tape sealing machine;
6, Automatic folding Bottom-top tape sealing machine;
7, Carton Sealing and strapping machine;
8, 4 edge corner case sealer machine;

Automatic carton case box packing line:

This carton packaging line Including carton erector, bottle/can packer, carton sealer, carton corner edge sealer, labeling machine and strapping machine which can be equipped with various options based on the requirements of our clients to save labor cost and improve working capacity.
Advantage of packing line:
1.Imported accessories, electrical and pneumatic components
2.Realize fold the box flaps automatically
3.Manually adjustable the height and the width for different size of cartons
4.Top&bottom belts driven, carton sealing in top
5.Cutter Safety system to prevent hands form stabbed by the cutter
6.Both steel and stainless steel types
7.Also suitable for cartons with side covers
8.Top and bottom movement can be interchanged
9.Height of working table can be adjustableAutomatic case erector:

It is suitable for carton of the same specification to open and fold the bottom, form the carton, and then seal the box with tape at the bottom; Manually adjust the size of the carton, simple operation, easy to use, easy to adjust, fast unpacking, high efficiency, sturdy and durable, can be used alone, or can be used in conjunction with the automatic packaging line.
Equipment Features:
●Suitable for unpacking and back sealing of various sizes of cartons. If you need to change the size of the carton, you can adjust it manually. The operation is simple and convenient.
●Automatic unpacking, automatic folding of the lower cover, and automatic sealing of the bottom of the carton. The machine adopts PLC+ man-machine interface control, which is easy to operate, simple to maintain and stable in performance. It is the first choice for automatic large-scale production line equipment.
●The bottom does not stop, and the bottom is folded and sealed during transportation;
●Complete the whole process of suction box, forming, bottom folding and bottom sealing in 5 seconds; high-speed, stable, convenient and economical.
●Using this unpacking machine to replace labor can reduce at least 2 packing workers, save 5-% of consumables, increase the rate, greatly save costs and improve efficiency; it can also standardize and beautify the packaging.

Carton sizeL(250mm-900mm);
W(160mm-400mm);
510<(L+W)<1200mm;
285<w/2+H<700MM
Packing speed8-12pcs/min
Width of adhesive tape48mm,60mm,72mm
Power300W
Voltage220V/ 50Hz single phase
Air supply6kgf/cm2, 450nl/min
Conveyor heightMin.600mm Max.700mm Standard height:650mm
Machine dimensionL2100mm*W2100mm*H1480mm
N.W520kg

Gripper type automatic bottle/can packer in carton:
1.Reliable operation:
This machine using special pneumatic components to achieve the pick and place of products. Through mechanical operation, pneumatic and electrical control, it can accurately and reliably load products from the bottle table into the carton.
2.Smooth operation:
The entire packing process is driven by the variable frequency motor to drive different mechanical mechanisms independently to rise, translate, and lower the product, and it is combined with pneumatic, electrical, and light control to achieve automation. Coordinated movements, smooth and accurate movement. Into the box operation with manual into the box, automatic box, and continuous fast into the box and so on.
3. Grasping operation:
It is equipped with manual operation and automatic operation. With the advantages of Operational safety, small site coverage, and Large operating space. With a variety of protection functions, in case of failure in a timely manner. For example, if the bottle is not full on the incoming belt and bottle transportation platform, the bottle will automatically stop to wait; The machine will automatically shut down when the scratched bottle and cartons are misplaced.

PLC control system:
It is a computer program, with a simple operation and stable performance. It is with convenient operation, simple design, reducing quantity, and intensity of labor is a piece of indispensable equipment for an automatic production line.
Bottle grasper:
According to different bottle shape, bottle grasper is specially designed, airbag style grasper head,no injury to bottles, no bottle falling and low air consumption; Bottler grasping is driven by up-down and side moving servo motors, that means there is designed height difference for bottle grasping area and box filling part for different bottles;
Lifting system:
PLC sensor system to make sure correct bottle orientation, to enhance lifting and dropping precision; Step driving motor to adjust lifting and side moving speed, to achieve grasping and dropping at low speed and moving at middle speed, the speed adjustment to make sure the higher efficiency as well stable performance;
Conveyor:
Driven by the asynchronous motor, according to different request, use inverter and contactor to control, will apply auto bottle supply, auto bottle arranging, auto carton supply, and auto box out;

Pick up type carton packing machine:
Applicable ContainerPlastic bottle, Glass bottle, Tins and Cans
Product Size250ML-2000ML
Container DiameterL 250-450 x W 150-400 x H 100-400mm
Capacity5-20 Cartons/per min
Machine Dimension(L*W*H)L6285*W2582*H2115mm
Carton Size500 < L+W+H< 1000
Power4KW
Power Supply3PH 220V/380V 50/60Hz
Air Pressure6-8kg/cm²
Height of Work TableFeed-in worktable 850mm; out 650mm
Packing MaterialCarton
Automatic carton forming machineL 2100 x W 2400x H 2400 mm
Carton erector machineL2000 x W 1900x H 1450 mm
Carton tapperL2147x W 1058 x H 1524 mm
DevicesBrandOrigins
PLCSIEMENSGermany
Frequency ConverterDanfossDanmark
Touch ScreenSIEMENSGermany
Low-voltage ApparatusSchneiderFrance
Drive MotorPanasonicJanpan
Pneumatic ComponentsSMCGermany
Photoelectric SensorSICKGermany



Drop down type automatic bottle/can packer in carton:
This machine adopt advanced processing tech and software technology. This drop down carton packer is use for automatically packing of kinds of glass or plastic bottles, cans, barrels etc products into opened empty carton box. And this drop type carton packer suitable for the carton packing process of water, beverage, oil, etc production line, and also suitable for bottle/cans shape products carton packing work in other industries. Drop down type carton packer is a kind machine with strong compatibility, which can be used for different specifications of cartons and bottles.
According to the packing requirements, the products can be arranged in automatically. After that, the whole train of mechanism will feeding the products to the top of the empty carton box, and then open the products supporting device to drop the products into the carton naturally. The drop type carton packer normally need match with carton erector and carton sealer machine working together,for finished carton box open, carton packing and carton sealing works. Also could according to client’s different products special requirement to improve design for achieved carton packer works !
Machine Characteristics:

  1. Adopt intelligent HMI to control and display machine running action status and with alarm function in real time.
  2. Through buffer device to realize packing product into empty carton box smoothly, and minimize the possibility of injury to the products.
  3. Carton Packing speed is adjustable (controlled by frequency converter).
  4. Automatic alarm for lack of products(bottles etc), effectively reducing the probability of carton packing error.
  5. Equipped with the safety protection function of accidental or fault gives alarm warning and the indicator light flashes.
Model:BLZX-12
Speed:8-15(cases/min)
Applicable Products:Various Bottles, Barrels,Cans etc Products
Main Supply Power:About 3KW
Voltage:220V/380V,3Phase, 50Hz/60Hz
Air Consumption:0.9m3/h
Air Pressure:0.5-0.8Mpa
bottle conveyor height1100+-50mm
box conveyor height1100+-50mm
Pallet Conveyor Height650mm
Working Noise:≤75db
Machine Weight:About 950KG
Machine Dimension:2450*1500*1800mm


Semi-auto Side Driving Bottom-top tape sealing machine
1. The semi auto carton box adhesive tape sealing machine is mainly used when sealing and packaging carton either individually or as part of a production line depending on the unit required.
2. This machine is primarily applicable to the carton packaging and sealing. It can be operated individually or used in the production line. It is extensive used on electrical machinery, textiles, food, retail, pharmacy and chemical industries. With the use of the sealing tape, it is economic, high efficiency and easy to adjust. It can seal the carton by up and down direction at one time. It can improve their product image more adopting with word printed sealing tapes.
Characteristic:

  1. Quickly finish sealing& very economic & easily adjust
  2. right & left convey
  3. Up& down sealing
  4. Smooth feeding &perfect sealing ( tidy, firm, no tearing the box)
  5. if need date code printer, pls tell in advance, it accept customization. Standard machine has no this function
ModelFXJ-5050
Electrical PowerAC110-220V/60-50Hz
Total Power180W
Conveyor Speed15.7m/min (4-6cartons per min)
Styletop and bottom sealing
Tape width48/60/75mm
Max Carton Width*Height500*500mm
Min Carton Width*Height120*110mm
Machine Size1850*835*1100-1720mm
Gross Weight120kg


Automatic folding carton Bottom-top tape sealing machine
Product Description:
FXJ series carton sealing machine is primarily applicable to the carton packaging and sealing. It can be operated individually or used in the production line. It is extensive used on electrical machinery, textiles, food, retail, pharmacy and chemical industries. With the use of the sealing tape, it is economic, high efficiency and easy to adjust. It can seal the carton by up and down direction at one time. It can improve their product image more adopting with word printed sealing tapes.
Features:
When the size of the carton changes, manual positioning, automatic folding of the upper cover and rear cover of the carton, and automatic folding without folding the corners quickly. The covers on both sides are stable and beautiful, and the motors on both sides automatically drive the high-strength gripping PVC tape in a timely manner, and send it into the carton for sealing, which can complete the upper and lower sealing action at one time. This machine adopts pneumatic device to realize automatic folding of the back cover. Reliable work, convenient operation and simple maintenance. This machine can be operated alone or combined with unmanned automatic strapping machine and conveyor to form an automatic sealing and packaging production line. The adhesive tape is sealed flat, firm, standardized and beautiful, and will not tear the box.

ModelFXJ-6050
Electrical PowerAC110-220V/60-50Hz
Total Power260W
Conveyor Speed22m/min (0-20 cartons per min)
Styletop and bottom sealing
Tape width48-60mm
Tape Length≥150mm
Max Carton Width500mm
Max Carton length600mm
Air Pressure2/3
Machine Size1720×950×(1490-1770)mm
Gross Weight180kg


Carton Sealing and strapping machine

Automatic carton sealing strapping machine FXJ-5050+MH-101A realizes the integrated process of packing box, including sealing and straping case. It could match with the automatic unmanned production line. Automatic carton up and down sealing, two lines strapping. No need any labor. High efficient, carton sealing strapping machine is widely used in toys,Household appliances, medicine, printing, electronic,commodity filed, suitable for large quantity production.
Main characteristics of Carton Sealing and strapping machine

  1. Carton sealing strapping machine do carton sealing and strapping at same time. High speed, efficient.
  2. PLC control, easy operation, low failure rate
  3. The carton sealing strapping machine could work alone or match with the production line
  4. Adopt Imported micro switch to control the carton positio


4 edge corner case sealer machine
Fully automatic four outer edge carton sealing machine was designed to eliminate costly hand taping of the four outer edges of manual sized cartons where pilfer proofing and protection of your product from outside environment is necessary. The unit includes a front side entry for a 90 degree directional carton turn before entering into the four edge sealing station.
Machine features:

  • Imported parts(SCHNEIDER BRAND), electrical and pneumatic components.
  • Automatically adjust the height and the width for different size of cartons.
  • Advanced pneumatic control system compare with the complicated electrical control system.
  • Place a 90 degree turntable if you need a system that runs straight line.
  • Cutter Safety system to prevent hands form stabbed by the cutter;
  • Both steel and stainless steel types.
  • Photoelectricity induction system.
ModelFXJ-P5050E
Infeed typeL type
Sealing speed480-600pcs/hour
Max. Packing sizeL500*W500*H500mm
Min. Packing sizeL340*W200*H180mm
Power supply110-415V 1/3phase
Power1KW 50/60HZ
Air pressure6kg/cm³
Applicable tape48/60/75mm (choose one type )
Machine sizeL1910*W1150*H1500mm
Machine weight440kg